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Creation Departments |
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Knitting Department
Our knitting department is equipped with 60
different circular knitting machines with
different gauges and diameters. These machines
are capable of producing all knitted structures
in any required width and weight. All our
machines are European made by the most
sophisticated machine builders and equipped with
mimmingers Lycra feeders. Our department is
equipped with a unique ventilation system for
producing high quality fabrics free from
contamination. We have a production capacity of
10 tons per day.
Dyeing and finishing Department
The success of our department of dyeing and
finishing relies largely on the unique testing
laboratory apparatus used and the highly
qualified staff. The laboratory is furnished
with all testing apparatuses used for measuring
all physical, mechanical, and chemical
properties. We assure our material quality and
specifications by testing daily.
Our laboratory is also equipped with a
spectrometer Spectra Flash 600Plus using data
match software for every high quality of
reproducibility of our production and
consistency of quality. Our dye-house has a
capacity of 12 tons daily working 3 shifts for
24 hours a day. The dye-house is equipped with
the best fully computerized jet flow machine and
the most sophisticated German and French
finishing machines, which guarantee the highest
finishing quality for our fabrics. All our
products are produced according to “Oko-tex
standard 100” regulations. We confirm that all
dye stuffs and auxiliaries used are
environmentally friendly and free of Azo groups
and heavy metals.
Marking
The GGT Accumark system enables us to give our
customers the best services and prices. By using
the GGT Accumark system, we minimize fabric
wastage, which reflects on our quotations. On
the other hand, the GGT Accumark system
influences the quality of our products, as the
cutting precision is the foundation of high
quality garments.
Cutting Department
With
a total cutting capacity of 1,500,000
pieces/month, we are applying the most precise
cutting machinery by punching the fabric to be
cut piece-by-piece using the Bierrebi automatic
punching machine, which produces 24,000 pieces
daily.
We also have 5 automatic spreading machines with
a length of 20 meters each. Every single piece
is inspected carefully before reaching the
sewing department. This assures the high
quality, which reflects the precision on the
ready- made garments.
Sewing Department
Our organization has five fully operated sewing
floors covering an area of 5000m2.
The floors are equipped with 800 various working
machines. Our company uses the most specialized
and sophisticated automatic full-option
machines, which allow less handling of garments
and consistency of quality.
Our organization has over 40 production lines
with a production capacity of about 40,000
garments per day. An advanced bundle system is
used for our production and every production
line has its own supervisor and quality
inspector.
In our organization workers are not allowed to
proceed production online unless they pass an
in-house training course practically and
theoretically. Our training program is designed
for deepening the understanding of the quality
level required from our workers and the working
attitude that calls for nothing less than
professionalism to achieve the best quality
standards. Training in our organization is an
ongoing operation.
Embroidery
We
also have our embroidery section, which has 24
fully computerized Tajima heads. We have our
printing facilities for piece print,
heat-sealing printing, and heat transfer paper
print.
Finishing/Packing
This is the final stage through which our
products go and it includes: automatic thread
trimming machine, all steam with suction table
ironing, steam and chemical spotting machine and
automatic carton sealing.
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